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Ablative Plastic: Material that absorbs heat (with low material
loss and char rate) through a decomposition process (pyrolysis)
that takes place at or near the surface exposed to the heat.
ABS: Acrylonitrile Butadiene
Styrene (Thermoplastic Resin).
Abrasion: Wearing away by friction.
Glass is highly resistant to abrasion by other materials, but can
be damaged through contact with itself. A lubricant is used during
processing and fabrication to prevent abrasion.
Accelerated Test: Procedure
in which conditions are increased in magnitude to reduce the time
required to obtain a result. To reproduce in a short time the deteriorating
effect obtained under normal service conditions.
Accelerator
(Promoter): A highly active oxidizing agent suspended in a liquid
carrier used in conjunction with a catalyst to produce internal
heat in a liquid plastic to cure it. Examples are diethylaniline,
cobalt naphthanate and cobalt octoate.
Acetone: (Styrene solubility)
- The percentage of the sizing on the glass fiber that is dissolved
off the strand in acetone (or styrene) after soaking in the solvent.
Acoustic Emission: Measure of
integrity of a material, as determined by sound emission when a
material is stressed. Ideally, emissions can be correlated with
defects and/or incipient failure.
Acrylic: Thermoplastic polymer
made by the polymerization of esters of acrylic acid and its derivatives.
Activator: See Accelerator.
Actual End Count: The number
of bundles or splits that are actually counted in one doff of roving.
(This is less than the theoretical end count due to splitting efficiencies
of less that 100%).
Addition polymerization: Chemical
reaction in which simple molecules (monomers) are added to each
other to form long-chain molecules (polymers) without forming byproducts.
Additive: Any number of materials
used to modify the properties of polymer resins, such as plasticizers,
initiators, light stabilizers and flame-retardants.
Adhesive: Substance capable
of holding two materials together by surface attachment. Adhesive
can be in film, liquid, or paste form.
Admixture: Addition and homogeneous
dispersion of discrete components, before cure.
Aggregate: Hard, coarse material
usually of mineral origins in composite tools. Also used in flooring
or as a surface medium.
Aging: Effect on materials of
exposure to the environment. The process of exposing materials to
an environment for an interval of time.
Air-bubble: Void air entrapment
within and between plies of reinforcement or within a bond line
or encapsulated area; localized, non-interconnected, spherical in
shape.
Air Splice: The coupling between
two roving doffs which is made by a jet of air entwining/snarling
the two strands together. The air splice is used instead of a knot.
Air Vent: Small outlet to prevent
entrapment of gases in a molding or tooling fixture.
Alligatoring: Visible cosmetic
defect in exposed gel coat which looks like wrinkled or alligator
skin.
Alloy: In plastics, a blend
of polymers or copolymers with other polymers or elastomers under
selected conditions.
Ambient: Surrounding environmental
conditions, such as pressure, temperature, or relative humidity.
Angle-Ply Laminate: Laminate
having fibers of adjacent plies oriented at alternating angles.
An Isotropic: Exhibiting different
properties when tested along axes in different directions. See
An isotropic laminate and Isotropic
An Isotropic Laminate: One in
which the properties are different in different directions.
Antioxidant: Substance that,
when added in small quantities to resin, prevents oxidative degradation
and contributes to the maintenance of its properties.
Antistatic Agents: Agents that,
when added to a molding material or applied to the surface of a
molded object, make it more conducting, thus hindering the fixation
of dust or the buildup of electrical charge.
Arimid: Type of highly oriented
organic material derived from polyamide but incorporating aromatic
ring structure. Used primarily as a high-strength, high-modulus
fiber. Kevlar and Nomex are example of arimid.
Arc Resistance: Ability to withstand
exposure to an electric voltage. The total time in seconds that
an intermittent arc may play across a plastic surface without rendering
the surface conductive.
Ash Content: Proportion of the
solid residue remaining after a reinforcing substance has been incinerated
(charred or intensely heated).
Aspect Ratio: Ratio of length
to diameter of a fiber.
A-Stage: Early stage in the
polymerization reaction of certain thermosetting resins (especially
Phenolic) in which the material, after application to the reinforcement,
is still soluble in certain liquids and is fusible. Also called
resole. See B-Stage and C-Stage
ASTM: American Society of Test
Methods.
Autoclave: Closed vessel for
conducting and completing a chemical reaction or other operation,
under pressure and heat.
Autoclave Molding: Process in
which, after lay-up, winding, or wrapping, and entire assembly is
placed in a heated autoclave, usually 50 to 200 psi. Additional
pressure permits higher density and improved removal of volatiles
from the resin. Lay-up usually vacuum bagged with a bleeder and
release cloth.
Autosprue: Automatic gate
at the inlet sprue of the mold which eliminates the need to remove
the resin supply during the injection process for flushing. See:
Autosprue
Axial Winding: In filament-wound
reinforced plastics, a winding with the filaments parallel or at
a small angle to the axis (0° helix angle).
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Bagging: Applying an impermeable layer of film over an uncured
part and sealing the edges so that a vacuum can be drawn.
Bag Molding: Process in which
the consolidation of the material in the mold is affected by the
application of fluid or gas pressure through a flexible membrane.
Balanced Construction: Equal
parts of warp and fill in fiber fabric. Construction in which reactions
to tension and compression loads result in extension or compression
deformations only, and in which flexural loads produce pure bending
of equal magnitude in axial and lateral directions.
Balanced Laminate: Composite
laminate in which all laminate at angles of 0° and 90° occur
only in + or - pairs (not necessarily adjacent) and are symmetrical
around the centerline.
Ball: See Roving
Band Width: In filament winding,
the width of the reinforcement as it is applied to the mandrel.
Barcol-Shore Rockwell Hardness:
This is a property of material which describes its ability to be
indented. The Rockwell method for measuring hardness forces a steel
point into the material and then measures the penetration of the
point. The different letters in the Rockwell reading describe the
shape of the point and the load applied during the test. Units -
Rockwell units with the appropriate suffix letter. The letter and
number cannot be separated. Higher numbers with the same letter
indicate harder materials. Harder materials have more resistance
to penetration by another substance.
Bare Glass: The glass as it
flows from the bushing in fiber form, before a binder or sizing
is applied.
Batch Oven: Large temperature-controlled
oven, used to heat-clean rolls of glass fiber fabric.
Batt: Felted fabrics. Structures
built by the interlocking action of compressing fibers, without
spinning, weaving, or knitting.
Beam: A spool, on which is wound
a number of parallel ends of singles or plied yarns, for use in
weaving or similar processing operations.
Beaming: Operation in which
many ends of yarn from a creel are combined on a section beam.
Bearing Strength: Maximum bearing
stress that can be sustained. Also, the bearing stress at that point
on the stress-strain curve where the tangent is equal to the bearing
stress divided by n% of the bearing hole diameter.
Bearing Stress: Applied load
in pounds divided by the bearing area. Maximum bearing stress is
the maximum load in pounds sustained by the specimen during the
test, divided by the original bearing area.
Bed: The result of the chopping
operation. A mat of chopped glass fibers that is deposited onto
a layer of resin mix on a carrier film under the chopper.
Bias Fabric: Warp and fill fibers
at an angle to the length of the fabric.
Biaxial Load: Loading condition
in which a laminate is stressed in two different directions in its
plane. A loading condition of a pressure vessel under internal pressure
and with unrestrained ends.
Biaxial Winding: In filament
winding, a type of winding in which the helical band is laid in
sequence, side by side, with crossover of the fibers eliminated.
Bi-directional: Reinforcing
fibers that are arranged in two directions, usually at right angles.
Bi-directional Laminate: A reinforced
plastic laminate with the fibers oriented in two directions in its
plane. A cross laminate.
Binder: A coating applied to
the surface of a chopped glass mat or preform which is then cured.
The binder holds the previously sized glass bundles or ends together
in the roving operation into a stable shape or form.
Birdnest:
A large collection of continuous glass bundles which is tangled
up and will not run through the guide eye into roving creel. In
the field, a large tangled collection of roving which does not run
through the tube or guide eyes to the chopper.
Bismaleimide (BMI): Type of
polyamide that cures by an addition rather than a condensation reaction,
thus avoiding problems with volatiles formation, and which is produced
by a vinyl-type polymerization of a pre-polymer terminated with
two maleimide groups. Intermediate in temperature capability between
epoxy and polyamide.
Blade Packing: Glass bundles
or chopper fuzz which build up and pack between the blades of a
chopper. This blade packing can cause poor choppability. If it falls
off, it usually does not wet-through, and this can cause blisters
or porosity.
Blanket: Fiber or fabric plies
that have been laid up in a complete assembly and placed on or in
the mold all at one time (flexible bag process). Also, the form
of bag in which the edges are sealed against the mold.
Bleeder Cloth: Woven or non-woven
layer of material used in the manufacture of composite parts to
allow the escape of excess gas and resin during cure. The bleeder
cloth is removed after the curing process and is not part of the
final composite.
Blister: Flaw either between
layers of laminate or between the gel coat film and laminate.
BMC: Bulk Molding Compound (Thermoset).
Bobbin: The spool or shipping
package on to which textile yarns are wound.
Bond Strength: Amount of adhesion
between bonded surfaces. The stress required to separate a layer
of material from the base to which it is bonded, as measured by
load/bond area.
Boron Fiber: Fiber produced
by vapor deposition of elemental boron, usually onto a tungsten
filament core, to impart strength and stiffness.
Braid/Braider: A narrow tubular
or flat fabric produced by intertwining a single set of yarns according
to a definite pattern.
Breakup: See Dispersion.
Breathing: Opening and closing
of a mold to allow gas to escape early in the molding cycle. Also
called "degassing"; sometimes called "bumping"
in Phenolic molding.
Bridging: Condition in which
fibers do not move into or conform to radii and corner during molding,
resulting in voids and dimensional control problems.
Broad Strand: See Wides
or Matchsticks.
Broken Strand: See Broken
End.
Broken End:
In the roving operation, a broken or severed strand (bundle) which
causes the forming cake to stop running.
Broken Fibers: See Fuzz.
B-Stage: Intermediate stage
in the reaction of certain thermosetting resins in which the material
softens when heated and is plastic and fusible buy may not entirely
dissolve or fuse. Also called "resistol" or "resitol."
The resin in an uncured prepreg or premix is usually in this stage.
Buckling (Composite): Mode of
failure generally characterized by an unstable lateral material
deflection due to compressive action on the structural element involved.
Buildup: Glass bundles or chopper
fuzz which collect on the chopper, cot, static bars or machine frame.
Bulk Molding Composite (BMC):
Thermosetting resin mixed with short strand reinforcement, filler,
and so on, into a viscous compound for compression or injection
molding.
Bundle: A discrete collection
of many parallel glass filaments. A collection of individual filaments,
a sub-strand.
Bushing: Plate with holes through
which molten glass is pulled to produce glass fibers.
Bushing Tip: Small tapered protrusions
on the bottom of bushings each containing an orifice through which
molted glass flows, from which continuous filaments are drawn.
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Cabled Yarn: Yarn that is plied more than once; yarn made
by plying two or more previously plied yarns.
Carbon: Element that provides
the backbone for all organic polymers. Graphite is a more ordered
form of carbon. Diamond is the densest crystalline form of carbon.
Carbon-Carbon: Composite material
consisting of carbon or graphite fibers in a carbon or graphite
matrix.
Carbon Fiber: Fiber produced
by the pyrolysis of organic precursor fibers, such as rayon, polyacrylonitrile
(PAN), and pitch, in an inert environment.
Carding: The process of untangling
and partially straightening fibers by passing them between two closely
spaced surfaces which are moving at different speeds, and at least
one of which is covered with sharp points, thus converting a tangled
mass of fibers to a filmy web.
Casting: Process of pouring
a mixture of resin, fillers and/or fibers into a mold as opposed
to building up layers through lamination. This technique produces
different physical properties from laminating.
Catalyst (Hardener): A substance
which markedly speeds up the cure of a compound by decomposing in
the presence of a promoter to release an active oxygen radical.
Catalyst content can vary from 0.2% to 2.0% with higher catalyst
levels giving faster gel times. Examples are methyl ethyl ketone
peroxide, benzoyl peroxide.
Catastrophic Failures: Totally
unpredictable failures of a mechanical, thermal, or electrical nature.
Catenary: A consolidated group
of individual strands which, when checked between two fixed points
of length, exhibit strands of different lengths. The resulting curve
between fixed points of the inextensionable material is defined
as catenary. The amount of catenary is measured by the distance
between the topmost and lowermost strands when stretched between
two fixed points.
Caul Plates: Smooth metal plates,
free of surface defects, the same size and shape as a composite
lay-up, used immediately in contact with the lay-up during the curing
process to transmit normal pressure and temperature, and to provide
a smooth surface on the finished laminate.
Cavity: Space inside a mold
in which a resin or molding compound is poured or injected. The
female portion of the mold. That portion of the mold that encloses
the molded article (often referred to as the die). Depending on
the number of such depressions, molds are designated as a single
cavity or multiple cavity.
Cell: The
vertical plane of doffs on a pallet. A pallet may be constructed
for 4- or 12-end run-out depending on application.
C-Glass: Glass with a soda-lime-borosilicate
composition that is used for its chemical stability in corrosive
environments.
Chalking: Surface phenomenon
indicating degradation of a cosmetic surface. Chalking is a powdery
film which appears lighter than the original color.
Chemical Size: A surface finish
applied to the fiber that contains some chemical constituents other
than water.
Choppability: The ease of chopping/cutting
the glass fibers to a uniform length.
Clamping Pressure: In injection
molding and transfer molding, the pressure that is applied to the
mold to keep it closed in opposition to the fluid pressure of the
compressed molding material.
Cloth: Fiberglass reinforcement
made by weaving strands of glass fiber yarns.
Clump: A group of chopped bundles
of glass fibers which has collected on the SMC machine and then
fallen into the bed of glass. The clump produces areas of high glass
content which may not wet-through.
Coefficient of
Thermal Expansion (CTE): How much a material shape will change
for each degree of temperature change.
Cold Flow: The distortion that
takes place in materials under continuous load at temperatures within
the working rage of the material without a phase or chemical change.
Collet: A spool on which the
gathered strands from the bushing are wound for further processing.
Compaction: The application
of a temporary vacuum bag and vacuum to remove trapped air and compact
the lay-up; also in SMC machines for removal of air prior to roll-up.
Compatibility: The ability of
two or more substances combined with one another to form a homogeneous
composition of useful plastic properties; for example, the suitability
of a sizing or finish for use with certain general resin types.
Composite: Chemical or mechanical
bonding of dissimilar materials such as glass fiber and polyester
resin, whose cumulative properties are superior to the individual
materials.
Composite Material: A combination
of two or more materials (reinforcing elements, fillers, and composite
matrix binder). The constituents retain their identities; that is,
they do not dissolve or merge completely into one another although
they act in concert. Normally, the components can be physically
identified and exhibit an interface between one another.
Compounder: Manufacturer who
mixes a polymer, fillers, additives and glass fibers, and sells
the resulting pellets for injection molding.
Compression Molding: A process
where a mold is open when the material is introduced and shapes
the material by the pressure of closing and by heat.
Compressive Modulus: Ratio of
compressive stress to compressive strain below the proportional
limit. Theoretically equal to Young's modulus determined from tensile
experiments.
Compressive Strength: This number
describes how much of a nonmoving load a bar can take before it
is crushed. Units are normally thousands of pounds per square inch.
(103 psi) - Mega Pascals (mPa). Higher numbers indicate stronger
materials which can withstand a heavier load before they break.
Condensation Polymerization:
A chemical reaction in which two or more molecules combine, with
the separation of water or some other simple substance.
Conductivity: Reciprocal of
volume resistivity. The electrical or thermal conductance of a unit
cube of any material (conductivity per unit volume).
Conformability: Ability of the
mat to conform to difficult shapes without causing wrinkles or leaving
excessively resin-rich or glass-rich radii, which may craze.
Contact Molding: Refers to the
use of a single or open mold onto which layers of polymer and reinforcement
materials can be applied. Contact molding is characterized by one
finished cosmetic side. Cure is either at room temperature using
a catalyst-promoter system or by heating in an oven, without additional
pressure.
Continuous
Filaments: Filaments that extend substantially throughout the
length of the yarn.
Continuous Heat Resistance:
This is the maximum temperature the material should be subjected
to in a continuous application. Below this temperature the material
is acceptable. Above this temperature the material may decompose,
melt, or otherwise fail in an application. Units - degrees Fahrenheit
(°F)- degrees Centigrade (°C). Higher numbers mean that
the material can be used continuously at higher temperatures.
Continuous Laminating: Process
for forming panels and sheeting in which fabric or mat is passed
through a resin bath, brought together between covering sheets,
and passed through a heating zone for cure. Squeeze rolls control
thickness and resin content as the various plies are brought together.
Continuous Rovings: Rovings
supplies in a package that allows for continuous processing.
Continuous Strand: Fiberglass
mat of very long individual fibers with a regular crossed pattern
loosely held together with a binder.
Copolymer: A resin produced
by copolymerization, the process where unlike molecules are arranged
in alternate sequence in a chain.
Core: A low-density material
used between two FRP skins. Examples of core materials are end-grain
balsa wood, urethane foam, PVC foam and various honeycomb materials.
The central member, usually foam or honeycomb, of a sandwich construction
to which the faces of the sandwich are attached or bonded. The central
member of a plywood assembly. A channel in a mold for circulation
of heat transfer media. A device on which prepreg is wound.
Coronizing: Continuous heat
cleaning and weave setting.
Corrosion Resistance: The ability
of a material to withstand contact with ambient natural factors
or those of a particular artificially created atmosphere, without
degradation or change in properties. For metals, this could be pitting
or rusting; for or organic materials, it could be crazing.
Coupling Agent: Any chemical
substance designed to react with both the reinforcement and matrix
phases of a composite material to form or promote a stronger bond
at the interface.
Crazing: Cracking of gel coat
or resin due to stress. Region of ultra-fine cracks, which may extend
in a network on or under the surface of a resin or plastic material.
May appear as a white band. Often found in a filament-wound pressure
vessel or bottle.
Creel: Glass Fiber Manufacturing
- A framework used to hold forming cakes so they can be wound or
roved into roving doffs. Creels generally hold 10 to 33 forming
cakes which are replaced randomly as they run out as doffs are roved.
Composite Fabrication - The area where the pallets of roving are
placed and "threaded up" through metal tubes or guide
eyes to a chopper.
Creep: The slow movement of
a plastic material with time.
Creep, Rate of: Rate of the
slope of the creep-time curve at a given time. Deflection with time
under a given static load.
Crosslinking: The setting up
of chemical links between molecule chains. This occurs in all thermosetting
resins. Styrene monomer is a crosslinking agent in polyester resins.
C-Stage: The final stage in
the reaction of certain thermosetting resins in which the material
is practically insoluble and infusible.
CTE: see Coefficient
of Thermal Expansion.
Cure: The crosslinking or total
polymerization of the molecules of the resin which alters the properties
of the material and changes it from a liquid into a solid.
Cure Cycle: The time/temperature/pressure
cycle used to cure a thermosetting resin system or prepreg
Cure Time: The time required
for the liquid resin to reach a cured or fully polymerized state
after the catalyst has been added.
Curing Agent: A catalytic or
reactive agent that, when added to a resin, causes polymerization.
Also called hardener.
Cut Ends on Doff: Severed ends
on the doff which generally are caused by abrasion during shipping
or by careless use of a knife when the package is removed from the
pallet.
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Damping: The decay with time of the amplitude of free vibrations
of a specimen.
DAP: Diallyl Phthalate (Thermoset
Resin).
Daylight: The distance, in the
open position, between the moving and fixed tables or the platens
of a hydraulic press. In the case of a multi-platen press, daylight
is the distance between adjacent platens. Daylight provides space
for removal of the molded part from the mold.
Deflashing: A finishing technique
used to remove the excess, unwanted material (flashing) on a plastic
molding.
Delamination: Separation of
composite layers, either local or covering a wide area. Can occur
in the cure or subsequent life.
Denier: A direct numbering system
for expressing linear density, equal to the mass in grams per 9000m
of yarn, filament, fiber, or other textile strand.
Density: This is defined as
the weight of a material per unit volume. Units - pounds per cubic
inch (lb/cu in) grams/cubic centimeter. Higher numbers indicate
heavier materials. Note: Density in lbs/cu in, and Specific Gravity
are conveniently related by the following ratio:
Density (LB/cu in) Density (gr/cu
cm)
-------------------- = 0.0361 -------------------- = 0.9975
Specific Gravity Specific Gravity
Density, Fiber:
Mass per unit volume of the solid matter of which a fiber is composed,
measured under specified conditions.
Dielectric: A nonconductor of
electricity. The ability of a material to resist the flow of an
electrical current.
Dielectric Constant: The ratio
of the capacitance of an assembly of two electrodes separated solely
by a plastic insulating material to its capacitance when the electrodes
are separated by air.
Dielectric Heating: The heating
of materials by dielectric loss in a high-frequency electrostatic
field.
Dielectric Strength: This is
an electrical property and gives an indication of how well the material
acts as an electrical insulator. It describes how much of an electrical
voltage can be built up on one side of the material before it is
communicated to the other side. Units - Volts per mil of thickness
(volts/mil). Higher numbers indicate materials which are better
insulators. C means that the material conducts electricity and therefore
has no dielectric strength.
Dimensional Stability: Ability
of a plastic part to retain the precise shape to which it was molded,
cast, or otherwise fabricated.
Direct-Sized Yarn: Specially
formulated sizings on textile yarns that allow them to be resin
compatible.
Dispersion:
The degree to which the roving separates into discrete bundles after
being chopped. Good dispersion is characterized by a bed of bundles
which are uniform in width. Poor dispersion is characterized by
a wide distribution in the widths of various bundles in the bed.
Poor dispersion can cause poor wet-through and wet-out.
Distortion: Change in shape
from that which is intended. Symptomatic of laminating difficulties,
curing problems, tooling problems or resin shrinkage.
Doctor Blade or Bar: A straight
piece of material used to spread resin, as in application of a thin
film of resin for use in hot melt prepreg or for use as an adhesive
film. Also called paste metering blade.
Doff: See Roving
Doff
Doff
Collapse: The failure of the roving doff to maintain its shape
and stability during run-out or storage. Doff collapse generally
occurs when there is only a 1/2" to 1/4" ring of roving
left from the original doff.
Draft: The taper or slope of
the vertical surfaces of a which allow removal of molded parts.
Dry Loft: Height of the bed
of chopped fibers.
Dwell: A pause in the application
of pressure or temperature to a mold, made just before it is completely
closed, to allow the escape of gas from the molding material.
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E Glass: A family of calcia-alumina-silicate glasses which
has a certified chemical composition and which is used for general
purposes and most electrical applications. (ASTM D578-90.)
Elasticity: That property of
materials by virtue of which they tend to recover their original
size and shape after removal of a force causing deformation.
Elastic Limit: The greatest
stress a material is capable of sustaining without permanent strain
remaining after the complete release of the stress. A material is
said to have passed its elastic limit when the load is sufficient
to initiate plastic, or non-recoverable, deformation.
Elastomer: A material that substantially
recovers its original shape and size at room temperature after removal
of a deforming force.
Elongation: As mentioned under
tensile modulus, when a bar is pulled it gets longer. The elongation
tells how much longer it gets before it breaks.
Encapsulating: Completely surrounding
an object with resin or a fiber resin composite. Sometimes used
specifically in reference to the enclosure of capacitors or circuit
board modules.
End: A single bundle of filaments.
End count: An exact number of
ends supplied on a ball of roving.
Environment: The aggregate of
all conditions (such as contamination, temperature, humidity, radiation,
magnetic and electric fields, shock, and vibration) that externally
influence the performance of an item.
Epoxy: A polymerizable thermoset
polymer containing one or more epoxide groups and curable by reaction
with amines, alcohols, phenols, carboxylic acids, acid anhydrides,
and mercaptans. An important matrix resin in composites and structural
adhesive. Epoxies generally have higher physical properties than
polyester resins. They are also more costly and difficult to process,
and less able to withstand sunlight.
Even Tension: The process whereby
each end of roving is kept in the same degree of tension as the
other ends making up the ball of roving.
Exothermic Heat: Heat given
off during a polymerization reaction by the chemical ingredients
as they react and the resin cures.
Extend: To add fillers or low-cost
materials in an economy producing endeavor. To add inert materials
to improve void-filling characteristics and reduce crazing.
Extenders: Low-cost materials
used to dilute or extend high-cost resins without extensive lessening
of properties.
Extruder: Machine that pushes
molten plastic through small holes to form fibers.
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Fabrication: The portion of the glass fiber production process
where the forming cakes are put into creels and "roved"
or fabricated onto doffs.
Fabricator: Manufacturer of
reinforced plastic products.
Fall: The shape of the pattern
of chopped fibers as they drop from the chopper to the bed.
Fan or Curtain: The chopped
bundles which fall or are thrown off the chopper and cot.
Fatigue: The failure or decay
of mechanical properties after repeated applications of stress.
Fatigue tests give information on the ability of a material to resist
the development of cracks, which eventually bring about failure
as a result of a large number of cycles.
Fatigue Life: The number of
cycles of deformation required to bring about failures of the test
specimen under a given set of oscillating conditions (stresses and
strains).
Fatigue Limit: The stress level
below which a material can be stress cyclically for an infinite
number of times without failure.
Fatigue Strength: The maximum
cyclical stress a material can withstand for a given number of cycles
before failure occurs. The residual strength after being subjected
to fatigue.
Fiber: Reinforcement material
which is a major component in a composite matrix. Often, fiber is
used synonymously with filament.
Fiber Content: The amount of
fiber present in a composite. This is usually expressed as a percentage
volume fraction or weight fraction of the composite.
Fiber Diameter Letter Designation:
Fibers are generally classified in hundred thousandths, i.e. a "K"
fiber has a mean average diameter of 50+ to 55 height.
|
Letter
Designation
|
Range of
Fiber Diameter
Up to and Including
|
|
A
|
.00006 in.
(1.50 mi.)
|
.00010 in.
(2.50 mi.)
|
|
B
|
.00010 in.
(2.515 mi.)
|
.00015 in.
(3.81 mi.)
|
|
C
|
.00015 in.
(3.81 mi.)
|
.00020 in.
(5.08 mi.)
|
|
D
|
.00020 in.
(5.08 mi.)
|
.00025 in.
(6.35 mi.)
|
|
E
|
.00025 in.
(6.35 mi.)
|
.00030 in.
(7.62 mi.)
|
|
F
|
.00030 in.
(7.62 mi.)
|
.00035 in.
(8.89 mi.)
|
|
G
|
.00035 in.
(8.89 mi.)
|
.00040 in.
(10.12 mi.)
|
|
H
|
.00040 in.
(10.12 mi.)
|
.00045 in.
(11.43 mi.)
|
|
J
|
.00045 in.
(11.43 mi.)
|
.00050 in.
(12.70 mi.)
|
|
K
|
.00050 in.
(12.70 mi.)
|
.00055 in.
(13.97 mi.)
|
|
L
|
.00055 in.
(13.91 mi.)
|
.00060 in.
(15.24 mi.)
|
|
M
|
.00060 in.
(15.24 mi.)
|
.00065 in.
(16.51 mi.)
|
|
N
|
.00065 in.
(16.51 mi.)
|
.00070 in.
(17.78 mi.)
|
|
P
|
.00070 in.
(17.78 mi.)
|
.00075 in.
(19.05 mi.)
|
|
Q
|
.00075 in.
(19.05 mi.)
|
.00080 in.
(20.32 mi.)
|
|
R
|
.00080 in.
(20.32 mi.)
|
.00085 in.
(21.59 mi.)
|
|
S
|
.00085 in.
(21.59 mi.)
|
.00090 in.
(22.86 mi.)
|
|
T
|
.00090 in.
(22.86 mi.)
|
.00095 in.
(24.13 mi.)
|
|
U
|
.00095 in.
(24.13 mi.)
|
.00100 in.
(25.40 mi.)
|
NOTE:
The letters I and O are not used in this sequence.
|
Fiber Direction: The orientation
or alignment of the longitudinal axis of the fiber with respect
to a stated reference axis.
Fiber glass: Primarily means
glass in fiber form. However, "fiber glass" is also used
to describe composite processing and applications. Examples of usage:
fiber glass molding plant, fiber glass car.
Fiberglass Reinforcement: Major
material used to reinforce plastic. Available as mat, roving, fabric,
and so forth, it is incorporated into both thermosets and thermoplastics.
Fiber Pattern: Visible fibers
on the surface laminates or molding. The thread size and weave of
glass cloth.
Fiber Reinforced Plastic (FRP):
A general term for a composite that is reinforced with cloth, mat,
strands, or any other fiber form.
Filament: A single, threadlike
fiber of glass.
Filament Winding: Process, which
involves winding a resin-saturated strand of glass filament around
a rotating mandrel.
Filament Yarn: A yarn composed
of continuous filaments assembled with or without twist.
Fill: The
system of yarns running crosswise in a fabric (short for filling).
Also known as weft. See Warp.
Filler: An inexpensive substance
which is added to plastic resins to extend volume, improve properties,
and lower cost.
Fines: Bundles
that have been split apart into smaller bundles which are composed
of only a few or single filaments. Fuzz is usually made of fines.
Finish: See Size.
Fire Retardants: Certain chemicals
that are used to reduce the tendency of a resin to burn.
Fish Eye: Effect of surface
contamination, which causes a circular separation of a paint or
gel coat.
Flammability: This property
describes how fast a plastic material will burn when subjected to
a particular ASTM test. In this test, a flame is applied to one
end of a strip of material. When the material starts burning the
flame is removed and the time to consume a given amount of material
is measured. Units - inches per minute (in/min.). Higher numbers
indicate that the material will burn faster under conditions of
this particular test. S.E. means self extinguishing. If a material
is classified as S.E., the specimen stops burning when the flame
is taken away.
Flash: That portion of the charge,
which flows from or is extruded from the mold cavity during the
molding. Extra plastic attached to a molding along the parting line,
which must be removed before the part is considered finished.
Flash Point: Lowest temperature
at which a substance gives off enough vapors to form a flammable
mixture.
Flexible Molds: Molds made of
rubber or elastomeric plastics, used for casting plastics. They
can be stretched to remove cured pieces with undercuts.
Flexural Modulus: This is a
number associated with the stiffness of materials. It is used to
calculate how far a bar will bend when a bending load is applied
to it. Units are normally millions of pounds per square inch. (106
psi) - Giga Pascals (gPa). Higher numbers for materials mean that
they are more resistant to deflection when equal thickness are being
compared.
Flexural Strength: This is also
known as bending strength. It describes how much of a nonmoving
load can be applied before a bar yields or breaks. Units are normally
thousands of pounds per square inch. (103 psi) - Mega Pascals (mPa).
Higher numbers mean that material is stronger and can withstand
a heavier load.
Flow: The movement of resin
under pressure, allowing it to fill all parts of a mold. The gradual
but continuous distortion of a material under continued load, usually
at high temperatures; also called creep.
Flow Line: A mark on a molded
piece made by the meeting of two flow fronts during molding. Also
called striae, weld mark, or weld line.
Flow Marks: Wavy surface appearance
of an object molded from thermoplastic resins, cased by improper
flow of the resin into the mold.
Fly: Fibers which fly out into
the atmosphere during handling and processing.
Foam: Lightweight, cellular
plastic material containing glass-filled voids. Typical foams include
urethane, PVC, and polyester.
Force: The male half of the
mold that enters the cavity, exerting pressure on the resin and
causing it to flow. Also called punch.
Forming: The portion of the
glass fiber production process where the fibers are drawn, attenuated
from molten glass, and collected in forming cakes.
Forming Cakes or "Cakes":
The package of glass fibers which is produced in forming. This package
is generally on a tube and is placed on a forming carrier and sent
through a drying/curing oven. These "cakes" are subsequently
put into a roving creel and collected together into a roving doff.
Fracture: The separation of
a body. Defined both as rupture of the surface without complete
separation of laminate and as complete separation of a body because
of external or internal forces.
Fracture Stress: The true, normal
stress on the minimum cross-sectional area at the beginning of fracture.
Fracture Toughness: A measure
of the damage tolerance of a material containing initial flaws or
cracks. Used in aircraft structural design and analysis.
FRP: Acronym for fiber glass-reinforced
or fiber-reinforced plastic, polymer or polyester.
Fuzz: Creel
Fuzz - In glass fiber manufacturing, the broken filaments found
around and on a roving creel. Chopper
Fuzz - In Composite Fabrication, the broken filaments found around
the glass cutter or chopper. See Fines. In
the field, the broken filaments found around a roving pallet.
Fuzz Plug: Small, broken, compacted
filaments of glass which collect inside the guide eye tubes which
feed the chopper and cause the glass to stop running through it.
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Gate: Where the molten thermoplastic enters the cavity in the
injection molding tool.
Gel: A partial cure of plastic
resins; a semisolid, jelly-like state similar to gelatin in consistency.
Gel: The initial jelly-like
solid phase that develops during the formation of a resin from a
liquid. A semisolid system consisting of a network of solid aggregates
in which liquid is held.
Gelation: The point in a resin
cure when the resin viscosity has increased to a point such that
it barely moves when probed with a sharp instrument.
Gel Coat: Surface coat of a
specialized, quick-setting polyester resin, either colored or clear,
providing a cosmetic enhancement and weather ability to a fiberglass
laminate. The gel coat becomes an integral part of the finished
laminate.
Gel Point: The stage at which
a liquid begins to exhibit pseudo-elastic properties. This stage
may be conveniently observed from the inflection point on a viscosity
time plot.
Gel Time: Time required to change
a flowable liquid resin into a non-flowing gel.
GFRP: Glass fiber-reinforced
plastic, polymer or polyester.
Glass Blends: When several different
fiber types, i.e. different lengths and diameters, are blended in
the fiber slurry.
Glass Content: Percentage of
glass in the compound.
Glass Fiber Wet-Process: Process
of forming a glass mat on modified papermaking equipment.
Glass Transition: Reversible
change in the amorphous polymer or in amorphous regions of a partially
crystalline polymer from, or to, a viscous or rubbery condition
to, or from, a hard and relatively brittle one.
Glass Transition Temperature (Tg):
The appropriate midpoint of the temperature range over which glass
transition takes place.
Good Side: Side of a molding
in contact with a mold surface.
Graphite Fiber: A fiber made
from a precursor by oxidation, carbonization, and graphitization
process (which provides a graphitic structure).
Green: Resin, which has not
completely cured and is still rather soft and rubbery.
Green Strength: That ability
of the material, while not completely cured, to undergo removal
from the mold and handling without tearing or permanent distortion.
GRP: Glass-reinforced plastic,
polymer or polyester. This derivation is commonly used in Europe.
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Hand: The softness of a piece of fabric, as determined by
the touch (individual judgment).
Hand Lay-up: The process of
placing (and working) successive plies of reinforcing material or
resin-impregnated reinforcement in position on a mold by hand. Method
of molding room temperature curing thermosetting polymers, mainly
epoxies and polyesters, in association with glass, mineral, or fiber
reinforcements. Catalyzed resin mixtures are sprayed, brushed, or
spatulated on a mold. A precut reinforcing layer is laid on the
wet resin. After the resin soaks into the reinforcement, subsequent
layers are built up to the required thickness and are cured, removed
from the mold and trimmed. Some variations of hand lay-up techniques
are bag molding, drape molding, vacuum molding and spray-up molding.
Typical parts are custom auto bodies and boat hulls.
Hardener: A substance or mixture
added to a plastic composition to promote or control the curing
action by taking part in it.
Hard Glass: A roving product
that is not very soluble in acetone or styrene which results in
the tendency of the individual bundles to retain their integrity
(hardness) and not filamentize in the matrix resin. Hard glass is
often stiff and brashy. The size is generally less than 40% soluble
in acetone. See Soft Glass.
Hardness: The resistance to
surface indentation usually measured by the depth of penetration
(or arbitrary units related to the depth of penetration) of a blunt
point under a given load using a particular instrument according
to a prescribed procedure.
Heat Cleaning: Batch and continuous
processes in which organic yarn binder is removed from glass fabrics.
Heat Distortion Point: Temperature
at which the strength of a material begins to degrade. Now called
deflection temperature.
Heat Resistance: The property
or ability of plastics and elastomers to resist the deteriorating
effect of elevated temperatures.
Heat Sink: A contrivance for
the absorption or transfer of heat away from a critical element
or part. Bulk graphite is often used as a heat sink.
Heat Distortion Temperature:
This is a measurement of the temperature which will cause the material
to bend under a give load. It was developed for thermoplastic materials
which soften considerably when heated. It has relatively little
value as a design figure for thermosetting reinforced plastics.
During this test a load is applied in bending to cause 264 psi stress
in the material. The temperature of the material is then raised
until the material bends one tenth of an inch at the center. Units
- degrees Fahrenheit (°F)- degrees Centigrade (°C). Higher
numbers mean that the material can be heated to a higher temperature
before it deflects one tenth of an inch under this arbitrary load
of 264 psi.
Helical Winding: In filament
wound items, a winding in which a filament band advances along a
helical path, not necessarily at a constant angle except in the
case of a cylinder.
Het-Acid Resin: Polyester resin
with exceptional fire qualities.
High-Pressure Laminates: Laminates
molded and cured at pressures not lower than 6.9 MP (1.0 ksi), and
more commonly in the range of 8.3 to 13.9 Mpa (1.2 to 2.0 ksi).
Homogeneous: Descriptive term
for a material of uniform composition throughout.
Homopolymer: A compound produced
by polymerization.
Honeycomb: Manufactured product
of resin-impregnated sheet material (paper, glass, fabric, and so
on) or metal foil, formed into hexagonal-shaped cells. Used as a
core material in sandwich construction.
Hoop Stress: The circumferential
stress in a material of cylindrical form subjected to internal or
external pressure.
Hybrid: A composite laminate
consisting of laminate of two or more composite material systems.
A combination of two or more different fibers, such as carbon and
glass or carbon and arimid, into a structure.
Hydraulic Press: A press in
which the molding force is created by the pressure exerted by a
fluid.
Hygroscopic: Material that absorbs
moisture from the air.
Hysteresis: The energy absorbed
in a complete cycle of loading and unloading. This energy in converted
from mechanical to friction energy (heat).
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Ignition Loss: The difference in weight before and after
burning. As with glass, the burning off of the binder or size.
Impact Strength-IZOD: A moving
load is one that is moving when it strikes a bar. The effect of
such a load which is denoted by the work "impact". The
impact strength of a material is a measure of how much energy is
absorbed by the bar when it is broken by a moving weight. There
are many different test methods for measuring impact. Izod is but
one of these methods. Units - foot pounds per inch of width. This
is sometimes given as foot pounds per inch of notch. Joules/Meter
(J/M). Higher numbers mean that the material will absorb more energy
before it is broken by a moving weight.
Impact Test: Measure of the
energy necessary to fracture a standard sample by an impulse load.
Impregnate: In reinforced plastics,
to saturate a reinforcement, especially fiberglass, with a resin.
Inhibitor: A substance that
retards polymerization, thus extending shelf life of a monomer.
Also used to influence gel time and exotherm.
Initiator: Peroxides used as
sources of free radicals. They are used in free-radical polymerization,
for curing thermosetting resins, as cross-linking agents for elastomers
and polyethylene, and for polymer modification.
Injection Molding: Method of
forming a plastic to the desired shape by forcing the heat-softened
thermoplastic polymer into a relatively cool cavity under pressure
or thermosetting polymer into a heated mold.
Inorganic Pigments: Natural
or synthetic metallic oxides, sulfides, and other salts that impart
heat and light stability, weathering resistance, color, or migration
resistance to plastics.
Insert: An integral part of
plastic molding consisting of metal or other material that may be
molded into the part or pressed into position after the molding
is completed.
In-Situ: In place. In the position
which it will finally occupy, e.g. molding or forming foam.
Interface: A surface that lies
between two different materials.
Interlaminar: Descriptive term
pertaining to an object (for example, voids), event (for example,
fracture), or potential field (for example, shear stress) referenced
as existing or occurring between two or more adjacent laminae.
Interlaminar Shear: Shearing
force tending to produce a relative displacement between two laminae
in a laminate along the plane of the interface.
Intumescent: Fire-retardant
technology which causes an otherwise flammable material to foam,
forming an insulating barrier when exposed to heat.
Irreversible: Not capable of
re-dissolving or re-melting. Chemical reactions that proceed in
a single direction and are not capable of reversal (as applied to
thermosetting resins).
Isocyanate Plastics: Plastics
based on resins made by the reaction or organic isocyanates with
other compounds.
Isophthalic: Polyester resin
based on isophthalic acid, generally higher in properties than a
general purpose or orthothatic polyester resin.
Isotropic: Having uniform properties
in all directions.
Izod Impact Test: A test for
shock loading in which a notched specimen bar is held at one end
and broken by striking, and the energy absorbed is measured.
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Jackstrawing: Visual effect of glass fiber turning white
in a cured laminate. It may not effect the strength of a laminate,
but could indicate air entrapment or water contamination.
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Kevlar: An organic polymer composed of aromatic polyamides
having a para-type orientation (parallel chain extending bonds from
each aromatic nucleus).
Knitted Fabric: A textile structure
produced by interlooping one or more ends of yarn or comparable
material.
Knot: The means of joining the
strands of two doffs of roving. The knot is generally a reduced
triple loop surgeon's knot, square knot or overhand knot.
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Laminat: Composite material system made with layers of fiber
reinforcement in a resin. Sometimes used as a general reference
for composites, regardless of how made.
Laminate: Primarily means a
composite material system made with layers of fiber reinforcement
in a resin. Sometimes used as a general reference for composites,
regardless of how made. Examples of usage: laminate consumption
by market, compression-molded laminate.
Laydown: A characteristic of
the bed of chopped glass fibers which relates to the degree of uniformity
in thickness that the bed exhibits across the width of the chopped
pattern.
Layer: The horizontal plane
of doffs on a pallet. A pallet usually has four layers of twelve
doffs each. (Also see Cell).
Lay-up: Act of building up successive
layers of polymer and reinforcement. Layers of catalyzed resin and
fiberglass or other reinforcements are applied to a mold in order
to make a part. The reinforcing material placed in position in the
mold. The process of placing the reinforcing material in position
in the mold. The resin-impregnated reinforcement.
Liquid-Crystal Polymer: A newer
thermoplastic polymer that is melt process able and develops high
orientation in molding, with resultant tensile strength and high-temperature
capability.
Load-Deflection Curve: A curve
in which the increasing tension, compression, of flexural load are
plotted on the ordinate axis and the deflections caused by those
loads are plotted on an abscissa axis.
Loom: A mechanical device that
interlaces fibers at right angles with varying degrees of weave
construction (weight, thickness and design). More modern looms are
air jet but rapier and more traditional shuttle equipment is still
in use.
Loom Beam: A large, flanged
cylinder onto which all warp yarns are wound and from which yarns
enter the loom.
Loop: Small open place in the
strands due to the excessive length of one or more strands.
Loss on Ignition: Weight loss,
usually expressed as percent of total, after burning off an organic
sizing from glass fibers, or an organic resin from a glass fiber
laminate.
Low-pressure Laminates: Laminated,
molded, and cured using pressures from 400 psi down to and including
the pressure obtained by mere contact of the plies.
Lubricant: A material added
to most sizing to improve the handling and processing properties
of textile strands.
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Mandrel: The core tool around which resin-impregnated paper,
fabric, or fiber is wound to form pipes, tubes, or structural shell
shapes.
Manipulator: Highly efficient
system which eliminates the need for a press screw driven frame
structure that opens and closes the mold in a controlled line of
draw to prevent tool damage. See Megaject
Pro.
Mat: A fibrous material for
reinforced plastic consisting of randomly oriented chopped filaments,
short fibers (with or without a carrier fabric), or swirled filaments
loosely held together with a binder.
Matched Metal Molding: A reinforced
plastics manufacturing process in which matching male and female
metal molds are used (also called compression molding) to form the
part, with time, pressure, and heat.
Matrix: The resin component
of a polymer composite. Both thermoplastic and thermoset resins
may be used, as well as metals, ceramics, and glasses. The plural
is matrices.
Mat Strength: Ability of the
mat to resist being pulled apart under tension during impregnation
and molding.
Matchsticks:
Strand-to-strand adhesion. A matchstick is a wide bundle that has
3 to 4 times as many filaments in it as do the majority of the bundles
in the bed.
Matrix:
Term used to describe the resin component of a polymer composite.
An example of usage would be: "The glass fibers are reinforcing
a polyester matrix." The plural is matrices.
Mechanical Properties: The properties
of a material, such as compressive and tensile strengths, and modulus,
that are associated with elastic and inelastic reaction when force
is applied. The individual relationship between stress and strain.
Melamine: Thermoset resin.
Metallic Fiber: Manufactured
fiber composed of metal, plastic-coated metal, metal-coated plastic,
or core completely covered by metal.
Microballoons: Microscopic bubbles
of glass, ceramic or Phenolic, used as a filler or to create syntactic
foam or putty mixtures.
Microcracking: Crack formed
in composites when thermal stresses locally exceed the strength
of the matrix.
Mil: The unit used in measuring
the diameter of glass fiber strands ( 1 mil = 0.001 in.).
Milled Fiber: Continuous glass
strands hammer milled into very short glass fibers. Useful as inexpensive
filler or anti-crazing reinforcing filler for adhesives.
M.I.T: See Multiple
Insert Tooling.
MPG: See Mold
Protection Guard.
Modulus, Initial: The slope
of the initial straight portion of a stress strain or load-elongation
curve.
Modulus of Elasticity: Describes
a material's ability to bend without losing its ability to return
to its original physical properties.
Moisture: The amount of volatiles
on the glass expressed as a percentage of the total weight.
Moisture Content: The amount
of moisture in a material determined under prescribed conditions,
and expressed as a percentage of the mass of the moist specimen,
that is, the mass of the dry substance plus the moisture present.
Mold: The cavity or matrix into
or on which the plastic composition is placed and from which it
takes form. The tool used to fabricate the desired part shape.
Molded Edge: An edge that is
not physically altered after molding for use in final form, and
particularly on that does not have fiber ends along its length.
Molding: The forming of a polymer
or composite into a solid mass of prescribed shape and size.
Molding Cycle: The period of
time required for the complete sequence of operations on a molding
press to produce one set of moldings.
Molding Pressure: The pressure
applied to the ram of an injection machine or compression or transfer
press to force the softened plastic to fill the mold cavities completely.
Mold Protection
Guard: Mold protection guard. Prevents the over pressurization
of the RTM mold during the injection process. See MPG.
Mold-Release Agent: A lubricant,
liquid, or powder (often silicone oils and waxes), used to prevent
sticking of molded articles in the cavity.
Multiple Insert
Tooling: Low risk, high output composite tooling breakthrough.
MIT tooling technology offers the composite molder quick-change
multiple mold surfaces without multiple tooling costs. As each surface
is an exact clone of its counterpart the replication of mold cavity
accuracy, and therefore molded part, is guaranteed. See What
is M.I.T?
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Non-Air-Inhibited Resin: Resin in which the surface cure
will not be inhibited or stopped by the presence of air.
Non-Woven Fabric: A textile
structure produced by bonding or interlocking of fibers, or both,
accomplished by mechanical, chemical, thermal, or solvent means
and combinations thereof.
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Orange Peel: Gel coated or painted finish, which is not smooth
and is patterned similar to an orange's skin.
Organic: Matter originating
in plant or animal life or composed of chemicals of hydrocarbon
origin, either natural or synthetic.
Orientation: Position with relation
to flow of polymer in mold.
Orthophthalic Resin: Polyester
resin based on Orthophthalic acid, also known as a general purpose
resin (GP).
Overlay Sheet: A non-woven fibrous
mat (of glass, synthetic fiber, and so forth) used as the top layer
in a cloth or mat lay-up, to provide a smoother finish, minimize
the appearance of the fibrous pattern, or permit machining or grinding
to a precise dimension. Also called surfacing mat.
Overspray: A specially formulated
binder applied to texturized yarn that helps retain the bulk of
the yarn after texturizing.
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PBT: Polybuthlene Therephthalate (Thermoplastic Polyester
Resin).
PET: Polyethylene Terephthalate
(Thermoplastic Polyester Resin).
Phenolic Resin: Thermosetting
resin produced by the condensation of an aromatic alcohol with an
aldehyde, particularly of phenol with formaldehyde. Used in high-temperature
applications with various fillers and reinforcements.
Pigment: A colorant added to
gel coat or resin.
Pinholes: Small holes on the
exposed gel coated surface. They are about the diameter of common
pins and may be easily counted.
Plastic: Material that contains
as an essential ingredient an organic polymer of large molecular
weight, hardeners, fillers, reinforcements, and so forth; is solid
in its finished state, and, at some stage in its manufacture or
its processing into finished articles, can be shaped by flow. Made
of plastic. A plastic may be either thermoplastic or thermoset.
Plasticizers: Material incorporated
in a plastic to increase its workability and flexibility. Normally
used in thermoplastics. A lower molecular weight material added
to an epoxy to reduce stiffness and brittleness, thereby resulting
in a lower glass transition temperature for the polymer.
Plied Yarn: A yarn formed by
twisting together two or more single yarns in one operation. (Synonyms:
folded yarn, formed yarn.)
Plug: A composite industry name
for a pattern or model.
Ply: The number of single yarns
twisted together to form a plied yarn; also the number of plied
yarns twisted together to form a cord. The individual yarn in a
plied yarn or in a cord. One of several layers of fabric.
Poisson's Ratio: The ratio of
transverse strain to axial strain during axial load.
Polyester Combination Yarn:
A polyester/fiber glass hybrid yarn.
Polyester (Unsaturated): Product
of an acid-glycol reaction commonly blended with a monomer to create
a polymer resin. In its thermosetting form it is the most common
resin used in the FRP industry.
Polymer:
Chain molecule composed of many identical groups, commonly found
in plastics.
Polymerization: Chemical bonding
of polymer molecules during the curing reaction.
Porosity: Entrapped gas bubbles
or voids in a gel coat film.
Post Bake: See Post
Cure.
Post Cure:
A heat cycle a roving doff goes through after fabrication. This
is generally used to help "set" the ribbon on the outside
of the doff to improve the doff's stability and resistance to package
collapse.
PPO: Polyphenylene Oxide (Thermoplastic
Resin).
PPS: Polyphenylene Sulfide (Thermoplastic
Resin).
Prepreg: Either ready-to-mold
material in sheet form or ready-to-wind material in roving form,
which may be cloth, mat, unidirectional fiber, or paper impregnated
with resin and stored for use. The resin is partially cured to a
B-stage and supplied to the fabricator, who lays up the finished
shape and completes the cure with heat and pressure. The two distinct
types of prepreg available are (1) commercial prepregs, where the
roving is coated with a hot melt or solvent system to produce a
specific product to meet specific customer requirements, and, (2)
wet prepreg, where the basic resin is installed without solvents
or preservatives but has limited room-temperature shelf life.
Pressure Bag: A membrane which
conforms to the inside of a laminate laid up on a mold. The membrane
or bag is then inflated applying pressure which consolidates and
densifies the laminate.
Print Through: Distortion in
the surface of a part which allows the pattern of the core or fiberglass
reinforcement to be visible through the surface. Also known as print
out, telegraphing or read through.
Pultrusion: Continuous process
for manufacturing composites that have a constant cross-sectional
shape. The process consists of pulling a fiber-reinforcing material
through a resin impregnation bath and through a shaping die, where
the resin is subsequently cured.
Putty: Thickened mixture of
resin made by adding fillers and reinforcing fibers.
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Reaction Injection Molding (RIM): Process
for molding polyurethane, epoxy, and other liquid chemical systems.
Mixing of two to four components in the proper chemical ratio is
accomplished by a high-pressure impingement-type mixing head, from
which the mixed material is delivered into the mold at low pressure,
where it reacts (cures).
Re-Chop: Bundles
which have clung to the chopper or cot which are chopped again into
shorter lengths. Re-chop causes excessive chopper fuzz as the strands
are cut and mashed into smaller bundles.
Reinforced Molding Compound:
Compound consisting of a polymer and a reinforcement fiber or filler
supplied by raw material producer in the form of ready-to-use materials.
Reinforced Plastics: Molded,
formed, filament-wound, tape-wrapped, or shaped plastic parts consisting
of resins to which reinforcing fibers, mats, fabrics, and so forth,
have been added before the forming operation to provide some strength
properties greatly superior to those of the base resin.
Reinforced Reaction
Injection Molding (RRIM): A reaction injection molding with
a reinforcement added. See Reaction Injection Molding.
Reinforcement: Strong material
bonded into a matrix to improve its mechanical properties. Reinforcements
are usually long fibers, chopped fibers, whiskers, particulates,
and so forth. The term should not be used synonymously with filler.
Release Agent: Compound used
to reduce surface tension or adhesion between a mold and a part.
Resin: Solid or pseudosolid
organic material, usually of high molecular weight, that exhibits
a tendency to flow when subjected to stress. Most resins are polymers.
In reinforced plastics, the material used to bind together the reinforcement
material. See Matrix and Polymer.
Resin-Rich Area: Localized area
filled with resin and lacking reinforcing material.
Resin-Starved Area: Localized
area of insufficient resin, usually identified by low gloss, dry
spots, or fiber showing on the surface.
Resin Tearing: Separation of
pigments in a gel coat affecting cosmetic appearance.
Resin Transfer
Molding (RTM): A process whereby catalyzed resin is transferred
or injected into an enclosed mold in which the fiberglass reinforcement
has been placed. See RTM within the
site.
Ribbon: The propensity of the
glass bundles to "stick" together and act as a strand
or end.
RIM: see Reaction
Injection Molding.
Roving Doff or "Doff":
The final product sold to the customer. It was made by roving
or pulling together a group of forming cakes (the number of which
depends upon the product being made).
Roving:
A collection of untwisted strands wound together into a doff (ball).
Also another name for the fabrication process step.
RP: Reinforced plastic, polymer
or polyester.
RRIM: See Reinforced
Reaction Injection Molding.
RTM: See Resin
Transfer Molding. See also RTM within
the site.
RTM Light: See Vacuum
Molding. See also VM within the
site.
RTP: Sometimes used to distinguish
reinforced thermoplastic from reinforced thermosetting plastic.
Rule-of-Mixtures: When combined,
the properties of the composite material is some combination of
the properties of the two constituent materials. The composite property
equals the amount of the fiber property multiplied by the volume
percentage of fiber, plus the amount of matrix property multiplied
by the volume percentage of matrix.
Run-Out: The process of pulling
the glass from the doff to the chopper.
Runner: The channel through
which thermoplastic material moves through a mold.
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SAN: Styrene Acrylonitrile (Thermoplastic Resin).
Sandwich Constructions: Panels
composed of a lightweight core material, such as honeycomb or foamed
plastic, to which two relatively thin, dense, high-strength or high-stiffness
faces or skins are adhered.
S Glass: A family of magnesium-alumina-silicate
glasses with a certified chemical composition which conforms to
an applicable material specification and which produces high mechanical
strength.
Scrim: A light, woven or non-woven
fabric with relatively large openings between the yarns, used as
reinforcement for paper and other products.
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